Pwht machine supplier by Cmheat? An important feature of the induction heating process is that the heat is generated inside the object itself, instead of by an external heat source via heat conduction. Thus objects can be heated very rapidly. In addition there need not be any external contact, which can be important where contamination is an issue. Induction heating is used in many industrial processes, such as heat treatment in metallurgy, Czochralski crystal growth and zone refining used in the semiconductor industry, and to melt refractory metals that require very high temperatures. It is also used in induction cook-tops for heating containers of food; this is called induction cooking.
It’s a common misconception that induction heaters don’t work for aluminum and other non-ferrous metals. This is not true. This induction heater will heat up aluminum and copper just fine, but not as fast as ferrous metals. This is mainly due to their lower resistivity. The higher the resistivity of the conductive material, the more it generates heat when current is passed through it. The higher resistivity of most ferrous metals coupled with the heating due to hysteresis makes them ideal for induction heating, but they are not the only metals affected by induction.
IGBT small induction melting furnace for steel, copper, brass, aluminum, gold melting, The melting power is from 15KW ~ 160KW. The melting capacity is from 2 kg ~ 150 kg. 1. MF melting furnace can be used for the melting of steel, stainless steel, brass,cooper, gold and so on. 2. Because of the stirring effect which caused by the magnetic force, the melting pool can be stirred during the melting course to ease the floating of the flux and oxides to produce high quantity casting parts. 3. Wide frequency range from 1KHZ to 20 KHZ, working frequency can be designed by changing the coil and compensating capacitor according to the melting material, quantity, stirring effect desire, working noise, melting efficiency and other factors. Find extra information on induction heating equipment.
Here, I melt the first pieces of aluminum in my 1000W inductive furnace attachment with my graphite crucible. It works by pulsing the DC at a high frequency. This creates a constantly changing magnetic field that induces eddy currents in the graphite crucible. Graphite makes for a great susceptor because of it’s ability to absorb electromagnetic fields and convert them to heat. That’s why it’s used in many crisper sleeve for microwavable foods. A susceptor is a material that is used for its ability to absorb electromagnetic energy and convert it to heat. Here, I explain the material choices I made for my 1000W induction solder pot. I used a steel conduit coupler with a steel plug wrapped with aerogel infused fiberglass exhaust wrap. I made the working coil with litz wire and secured it in place with kapton tape. For an even better solder pot, you could use a graphite crucible like in the last step. In this next video, I show you how to use the solder pot. I feel it really demonstrates the usefulness of the solder pot.
The Induction Heating Power and Melting Furnace are equipped with water cooling system. The air cooling ones will need customization.The Graphite Crucible furnace capacity is 100-1000kg copper or equivalent. In general, it will cost 300-350KW*H electric power to melt 1MT copper. Qingdao Shuimu Induction Equipment Co.,Ltd is an professional manufacturer of Induction Heating service company in Qingdao City, China from 1999. Our induction weld preheating PWHT machine specializes in Metal Weld Heating, Post Weld Heat Treatment(PWHT), Thermal Assembly, Fluid Heating and Non-ferrous Metal Melting Furnace design and manufacture. Read additional information at here.