Premium Radar level transmitter manufacturer: The third case is that, during the commissioning stage of a platform construction, when the liquid level is higher than 3800mm, the radar level meter of the dirty oil tank will frequently jump to 0mm, which leads to the shutdown of the fourth-stage production unit. After on-site inspection, the power supply voltage of the radar level meter transmitter is only 9.5V, which is lower than the working power supply voltage of the radar level meter. By further searching for the cause of the failure, found that when the high liquid level, the voltage at the power supply is 23.7V, the safety gate output drops to 9.7V, judged as a safety gate transmitter failure. After replacing the safety grid, the voltage returns to normal, the cabin radar level meter in the test to rule out the problem. Find more details at radar level transmitter.
Product features: The gas display is red and the liquid display is green, the luminous display is clear, the observation is large, and the visual distance is long. The liquid level sensor can be clearly displayed by red and green light column, which is suitable for application in dark places and more eye-catching at night. The body is made of stainless steel, the level meter display device does not contact the medium in the container, and there is no leakage. Suitable for first, second and third class containers, suitable for containers containing flammable, toxic and corrosive media.
The key components are made of high-quality materials, which have strong corrosion resistance and can adapt to highly corrosive environments. Low power consumption, can use solar power to supply power, no need to build water level wells, adapt to various geographical environments, no impact on water flow, and more convenient installation and maintenance. The parameter setting is convenient, and the false echo from the liquid surface to the antenna can be automatically identified by the software carried by itself to eliminate the interference.
Level Measurement Considerations: Taking advantage of a specific technology’s ability to reliably address the level measurement in either of these vessels, especially the blowdown flash tank, in a plug-and-play type installation and commissioning format is an easy way to ensure optimal performance. This forgoes calibration, external hardware or inputs. Estimates of up to 49 percent of the energy can be recovered through the use of flash steam routed to heat exchangers or the deaerator to preheat boiler makeup water or support the deaeration process, respectively. In addition, better level control technology at the boiler side eliminates energy losses resulting from unnecessary blowdown to prevent carryover conditions.
In addition, some silos in cement plants are very high, such as homogenizing silos of 50cm. It takes time and energy to board high silos to debug radar, so it is recommended to choose HART handheld operators that can be debugged remotely in the central control room. In the central control room, the range and other basic parameters can be set, and the radar echo waveform can be observed, and the waveform can be used for remote diagnosis and debugging, greatly reducing the on-site work intensity of the staff, to avoid the risk of climbing operation. The smart radar level gauge commonly used at present also has a function similar to “driving recorder”, that is, when the material surface mutation occurs on the scene, it can capture the radar echo waveform at that time, which is very useful for debugging the silo under complex conditions.
KAIDI level transmitter manufacturer is dedicated in providing complete customized solutions for a wide range of industrial automation process applications – in material level, liquid flow, pressure and temperature. We are constantly developing and innovating, our core vision – “to provide solutions that exceed customers’ expectations. In 2012, the company successfully expanded its operations both locally and internationally, achieving global success and recognition for quality fork type level switch, magnetic level gauge products and services. See additional info at https://www.kaidi86.com/. The Magnetic Level Gauge all use vacuum tube technology, with a lifespan of 3-5 years, and protection grade is up to IP68, not easy to fade.
Mechanical interference, the so-called mechanical interference, means that some components inside the radar level sensor will also vibrate due to the large-scale vibration or impact of the external machine, and even undergo displacement and deformation, which may also cause the pointer of the instrument head to loosen and cause measurement. error. In this case, we usually use spacers, shock springs, etc. to cushion the shock.
For the continuous measurement of corrosive, high viscosity, flammable and toxic liquids, liquid-liquid interface and solid-liquid interface that are difficult to measure by ordinary liquid level meter , ultrasonic level meter should be selected, but should not be used in occasions with large liquid level fluctuations . Ultrasonic level meter are suitable for measuring media that can fully reflect and transmit sound waves, but should not be used in vacuum. The ultrasonic flow meter should not be used in process equipment where internal obstacles affect the propagation of sound waves.
Radar level measurement represents a shift in the field of instrumentation. This state-of-the-art technology utilizes radar waves to determine levels of liquids or solids, in vessels. Unlike methods that require contact radar operates non invasively by emitting microwaves and carefully analyzing the reflected signals. The key radar level measurement principle here is time of flight measurement- accurately measuring the time it takes for a radar pulse to travel from a transmitter, bounce off the surface of the material and return to a receiver. This temporal data is then converted into an accurate level reading.
If the radar level meter is unreasonably selected, the interference echo cannot be handled well, and the reliability of the instrument will be reduced. Therefore, the following factors should be considered when selecting a radar level meter: Conductivity and dielectric constant of the measured medium. The measured medium is a conductive liquid or a liquid with a dielectric constant above 4. Generally, a common radar is selected. Liquids with small dielectric constants (dielectric constants below 2) and some conductive solids often use precision radars or guided wave radars due to the large amount of interference echoes.